Aerospace Fluid Power Test TechnicianCenergy International • Devens, Massachusetts, United States
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Aerospace Fluid Power Test Technician
Cenergy International
- Devens, Massachusetts, United States
- Devens, Massachusetts, United States
Über
*Location: *Devens, MA
*Employment Type: *Direct Hire
*Industry:* Aviation & Aerospace Component Manufacturing
*Department:* Engineering / Test & Development
*Reports To:* Engineering Supervisor / Test Engineering Manager
*Position Summary*
Under direct supervision, the *Aerospace Fluid Power Test Technician *is responsible for performing a combination of highly precise engineering technical duties in support of the development, validation, and qualification of aerospace fluid power components and assemblies. This role supports engineering-defined testing activities including *test configuration, execution, measurement, and calibration* for hydraulic and pneumatic systems such as valves, pumps, motors, and related assemblies.
The position requires a high degree of accuracy, strict adherence to internal procedures and industry standards (including MIL-STD-810 and DO-160), and the ability to interpret engineering documentation to ensure accurate data collection and compliance with aerospace quality requirements.
*Key Responsibilities*
*Test Configuration*
* Configure and set up engineering-defined test systems for hydraulic and pneumatic components and assemblies (e.g., valves, pumps, motors).
* Assemble fluid flow circuits using piping, hoses, fittings, tanks, gauges, and related components in accordance with engineering instructions.
* Interpret engineering drawings, schematics, sketches, and written procedures to accurately construct test configurations.
* Install and connect required instrumentation, including: Pressure and temperature gauges, Flow meters, Oscilloscopes, Accelerometers, Torque meters, Tachometers & Computer-based data acquisition systems
* Prepare test setups in accordance with: Internal written procedures, Verbal engineering instructions & Industry standards such as MIL-STD-810 and DO-160
* Verify instrumentation readiness and ensure system integrity prior to initiating test execution.
*Test Execution*
* Conduct engineering-defined performance, environmental, and functional tests including: Flow testing, Thermal testing, Vibration testing, Power measurement & Pressure testing
* Monitor test inputs and operating parameters to ensure compliance with defined test requirements throughout the duration of testing.
* Evaluate outputs and interpret data trends to confirm performance against engineering specifications.
* Ensure accurate and complete data collection using manual and computerized systems.
* Maintain detailed and organized test records in accordance with aerospace documentation standards.
* Identify and report deviations, anomalies, or equipment malfunctions to engineering leadership.
*Measurement & Inspection*
* Perform dimensional and functional measurements to determine defined physical and performance characteristics of components and assemblies.
* Conduct measurements including, but not limited to: Size and dimensional verification, Weight and density, Hardness, Flow rate, Pressure, Temperature, Power output, Torque & Acceleration
* Utilize appropriate measurement tools and instrumentation with a high degree of precision and repeatability.
* Document measurement results in accordance with internal quality standards.
*Calibration & Equipment Control*
* Ensure all test equipment and instrumentation are calibrated in accordance with approved standards and schedules.
* Maintain accurate calibration records for all instruments used in testing activities.
* Perform internal calibration procedures where authorized.
* Coordinate with external calibration vendors as required.
* Verify calibration status prior to use of any measurement or test equipment.
*Minimum Required Experience*
* Candidates must have a minimum of two (2) years of hands-on technical experience in an engineering, aerospace, manufacturing, industrial, trade, or military environment, demonstrating the ability to perform engineering test configuration, execution, measurement, and calibration activities.
* Equivalent combinations of technical trade school, vocational training, or military technical training with relevant hands-on experience will also be considered.
*Required Qualifications & Skills*
*Core Technical Testing Experience (Primary Requirement)*
Candidates must demonstrate hands-on experience in:
* Configuring and setting up engineering test systems
* Executing performance and functional tests on mechanical or fluid components
* Conducting engineering-defined tests in accordance with written procedures or technical instructions
* Monitoring and controlling test inputs and outputs
* Recording and documenting test data accurately
* Maintaining organized test records and logs
* Supporting engineering development or validation activities
*Fluid Systems & Mechanical Knowledge (Required)*
Candidates must have experience or demonstrated knowledge of:
* Hydraulic and/or pneumatic systems
* Fluid power principles
* Mechanical components such as: Valves, Pumps, Motors & Actuators
* Assembling basic fluid flow circuits using: Piping, Hoses, Fittings, Tanks & Gauges
* Understanding flow, pressure, temperature, and power characteristics
*Test Configuration & Instrumentation (Required)*
Proven experience with:
* Test setup and configuration
* Test stands, benches, or laboratory equipment
* Installation and use of test instrumentation such as: Pressure gauges, Temperature sensors, Flow meters, Torque meters, Tachometers, Accelerometers & Oscilloscopes
* Basic data acquisition systems or computer-based test equipment
*Measurement & Inspection Capabilities (Required)*
Demonstrated ability to:
* Perform dimensional and functional measurements
* Measure physical and performance characteristics such as: Size and weight, Hardness, Density, Flow rate, Pressure, Temperature, Torque & Acceleration
* Use measurement tools and test instruments accurately
* Record and document measurement results in accordance with procedures
*Calibration & Equipment Control (Required)*
Experience with:
* Instrument and equipment calibration
* Calibration procedures and schedules
* Maintaining calibration records
* Verifying calibration status before equipment use
* Coordinating internal or external calibration services
*Mechanical & Tool Proficiency (Required)*
* Hands-on experience using: Hand tools, Power tools, Mechanical assembly tools, Test equipment and fixtures & Fluid circuit components
*Preferred Qualifications (Nice to Have)*
* Experience in aerospace or defense manufacturing environments
* Exposure to industry test standards such as: MIL-STD-810, DO-160 etc
* Experience with data acquisition systems or test software
* Technical trade school, vocational certification, or military technical training
*Work Environment*
* Laboratory and test facility environment within an aerospace manufacturing setting.
* Exposure to hydraulic and pneumatic test systems.
* Use of precision instrumentation and measurement equipment.
* Compliance with aerospace safety and quality regulations.
Job Type: Full-time
Pay: $42,000.00 - $56,000.00 per year
Benefits:
* 401(k) matching
* AD&D insurance
* Dental insurance
* Disability insurance
* Flexible schedule
* Health insurance
* Life insurance
* On-the-job training
* Paid sick time
* Paid time off
* Professional development assistance
* Referral program
* Tuition reimbursement
* Vision insurance
Application Question(s):
* Do you have a minimum of 2 years of continuous, hands-on experience performing hydraulic OR pneumatic component testing (valves, pumps, motors, actuators) in a laboratory, engineering, or manufacturing test environment? (Yes/No)
* Have you independently configured and set up hydraulic or pneumatic test systems, including assembling fluid circuits with tubing, hoses, fittings, manifolds, and installing test articles according to engineering drawings or schematics? (Yes/No)
* Are you proficient in installing and using at least FIVE different types of test instrumentation, such as pressure transducers, flow meters, thermocouples, RTDs, torque transducers, tachometers, accelerometers, LVDTs, or oscilloscopes? (Yes/No)
* Have you executed engineering-defined performance, endurance, or qualification tests on hydraulic or pneumatic components, including monitoring test parameters, controlling test sequences, and responding to anomalies or alarms in real-time? (Yes/No)
* Do you verify calibration status of test equipment and instrumentation before use, maintain calibration records, and ensure out-of-calibration items are removed from service? (Yes/No)
* Have you tested at least TWO of the following hydraulic or pneumatic component types: valves (any type), pumps, motors, or actuators? (Yes/No)
* Do you have hands-on experience assembling fluid circuits using tubing (including bending and flaring), hoses (including crimping), and various fittings (JIC, SAE, ORFS, NPT)? (Yes/No)
* Do you have a minimum of 2 years of full-time, hands-on engineering test technician experience specifically in fluid power testing? (Yes/No)
* Do you have specific experience testing hydraulic or pneumatic valves, pumps, motors, or actuators, including understanding of their performance characteristics and test requirements? (Yes/No)
* Have you used computer-based data acquisition systems (LabVIEW, NI DAQ, DASYLab, or similar) to collect, record, and monitor test data? (Yes/No)
* Have you performed tests in accordance with aerospace standards such as MIL-STD-810 or DO-160 (environmental testing, vibration, thermal, altitude)? (Yes/No)
Education:
* High school or equivalent (Required)
Ability to Commute:
* Devens, MA 01434 (Required)
Work Location: In person
Sprachkenntnisse
- English
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