Welding Process EngineerKensington Consulting Ltd • Somerset, New Jersey, United States
Welding Process Engineer
Kensington Consulting Ltd
- Somerset, New Jersey, United States
- Somerset, New Jersey, United States
Über
*Location:* Somerset, Wisconsin area
*Industry:* Contract Manufacturing Services (High-Precision / Medical / Aerospace)
*Employment Type:* Full-Time / Permanent
*Role Overview*
As a GTAW (Gas Tungsten Arc Welding) Process Applications Engineer, you will serve as the primary technical authority for advanced welding technologies. This high-impact role acts as the bridge between R&D and Manufacturing, focusing on developing, qualifying, and scaling complex stainless steel welding processes. You will lead technical strategy, drive continuous improvement, and ensure the manufacturability of innovative client designs.
*Key Responsibilities*
* *Technical Leadership & Strategy:* Serve as the Subject Matter Expert (SME) for GTAW and automated orbital welding systems. Lead the selection, integration, and optimization of power supplies, welding techniques, and custom fixturing.
* *Process Development & Validation:* Design, develop, and validate weld procedures (WPS) and parameters (PQR) to meet stringent industry standards and customer specifications.
* *Manufacturing Integration:* Transition R&D concepts into scalable, high-volume production environments. Manage the qualification of new equipment and processes on the shop floor.
* *Cross-Functional Collaboration:* Partner with multi-disciplinary engineering teams to manage root-cause analysis (RCA) and lead continuous improvement initiatives (Six Sigma/Lean) to enhance weld quality and throughput.
* *Client Engagement:* Act as a technical consultant for customers, providing expert feedback on Design for Manufacturability (DFM) and offering specialized weld design recommendations.
*Required Qualifications*
* *Experience:* Minimum of 3 years of hands-on experience with GTAW (Gas Tungsten Arc Welding).
* *Technical Expertise:* Strong background in *automated orbital welding systems* and associated power supplies.
* *Material Proficiency:* Extensive experience working with *stainless steel* and high-performance alloys.
* *Analytical Skills:* Proven ability to lead root-cause investigations and process troubleshooting in a manufacturing setting.
* *Communication:* Ability to interface professionally with external clients and internal production teams.
*Preferred Skills*
* Experience in a Contract Manufacturing (CMO) environment.
* Knowledge of weld validation protocols (IQ/OQ/PQ) within regulated industries (e.g., Medical Device, Aerospace, or Semiconductor).
* Familiarity with CAD software for fixture design.
* AWS Certified Welding Inspector (CWI) or Certified Welding Engineer (CWEng) status.
*Why Join This Team?*
* Work for an innovative leader in Contract Manufacturing Services.
* High-impact role with a direct influence on technical strategy and R&D.
* Opportunity to work with cutting-edge automated welding technologies.
Job Type: Full-time
Pay: $90,000.00 - $110,000.00 per year
Benefits:
* 401(k)
* 401(k) matching
* Dental insurance
* Flexible schedule
* Health insurance
* Life insurance
* Paid time off
* Referral program
* Retirement plan
* Tuition reimbursement
* Vision insurance
Experience:
* TIG / GTAW / Orbital: 4 years (Required)
* Welding Process Improvement: 4 years (Required)
Work Location: In person
Sprachkenntnisse
- English
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