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Industrial Assembly Manager
- Charlotte, North Carolina, United States
- Charlotte, North Carolina, United States
Über
Job Summary
The Industrial Assembly Manager – AGVs is responsible for leading and optimizing the assembly of automated guided vehicles and related autonomous mobile systems. This role oversees electromechanical assembly, system integration, testing, and validation to ensure AGVs meet performance, safety, and quality standards. The manager drives production efficiency, continuous improvement, and cross-functional collaboration with engineering, software, and project management teams.
RESPONSIBILITIES
AGV Assembly Operations
Manage daily assembly operations for AGVs, including mechanical, electrical, and electromechanical integration
Oversee installation and routing of wiring harnesses, sensors, motors, drives, batteries, and control systems.
Ensure proper integration of navigation systems (LiDAR, cameras, encoders, IMUs) and onboard controllers.
Coordinate assembly, calibration, testing, and final validation of AGV systems.
Leadership & Workforce Management
Lead and develop assembly supervisors, technicians, and operators
Ensure technicians are trained in AGV-specific processes, ESD, and high-voltage safety where applicable
Balance manpower and skill set to meet production schedules and custom build requirements
Foster a culture of safety, accountability, and continuous improvement
Quality, Safety & Compliance
Ensure all AGVs comply with internal quality standards, customer specifications, and regulatory requirements (ISO, CE, UL as applicable)
Enforce safety procedures related to electrical systems, batteries (Li-ion), and moving equipment
Support FMEA, root cause analysis, and corrective/preventive actions
Work closely with Engineering on inspections, audits, and certification
Process Improvement & Scalability
Drive Lean manufacturing initiatives to improve throughput and reduce rework and cycle time
Standardize work instructions for high-mix, configurable AGV builds
Support design-for-assembly (DFA) and design-for-manufacturing (DFM) initiatives with engineering
Prepare assembly operations for scaling from low-volume to higher-volume AGV production
Planning, Reporting & Cross-Functional Collaboration
Develop production schedules aligned with project timelines and customer delivery commitments
Track KPIs such as build hours per AGV, defect rates, and on-time delivery
Coordinate with supply chain, software, testing, and field deployment teams
Support prototype builds, pilot runs, and new product introductions (NPI)
REQUIREMENTS
Education
Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Electrical Engineering, Industrial Engineering, or a related field (Equivalent hands-on experience in AGV or robotics manufacturing may be considered)
Experience
5+ years of experience in industrial or electromechanical assembly
2+ years in a management or supervisory role
Experience with AGVs, AMRs, robotics, industrial automation, or autonomous systems preferred
Technical Skills
Strong understanding of mechanical, electrical, and electromechanical assembly
Experience with motors, drives, PLCs, embedded controllers, sensors, and battery systems
Ability to read electrical schematics, wiring diagrams, mechanical drawings, and BOMs
Familiarity with software-hardware integration and functional testing in automated systems
Experience with ERP/MRP systems and manufacturing documentation
Leadership & Professional Skills
Proven ability to lead technical teams in a fast-paced, project-driven environment
Strong problem-solving and root-cause analysis skills
Excellent communication skills across engineering, software, and operations teams
Ability to manage multiple builds, configurations, and customer requirements simultaneously.
Preferred Qualifications
Experience with AGV/AMR safety standards (ISO 3691-4, ISO 13849, IEC 62061)
Lean Six Sigma certification or continuous improvement experience
Experience with Li-ion battery assembly and safety protocols
Background in NPI, prototype-to-production transition, or custom automation systems
Working Conditions
Manufacturing and test environment with exposure to electrical and mechanical systems
Occasional lifting and hands-on troubleshooting
May require extended hours to support critical builds or customer deadlines
Benefits:
- 401(k)
- 401(k) matching
- Dental insurance
- Employee assistance program
- Employee discount
- Flexible schedule
- Flexible spending
Sprachkenntnisse
- English
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