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À propos
* Design and develop food production processes, including mixing, cooking, baking, extrusion, forming, packaging, and material handling systems. * Create and maintain Process Flow Diagrams (PFDs), P&IDs, and equipment specifications. * Conduct line capacity analysis and throughput modeling to assess operational performance. * Evaluate process capability and identify opportunities for yield, efficiency, and quality improvements. * Lead pilot testing, scale-up activities, and validation of new processes. * Support capital project planning from conceptualization through commissioning. * Develop detailed equipment specifications and actively participate in vendor selection. * Review equipment layouts to ensure compliance with hygienic design standards. * Oversee installation, Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), and startup of new production lines. * Ensure timely and cost-effective completion of projects. * Analyze production data to pinpoint bottlenecks and process inefficiencies. * Implement Lean, Six Sigma, or comparable methodologies to enhance performance. * Drive initiatives to improve yield, minimize waste, and optimize ingredient utilization. * Support Overall Equipment Effectiveness (OEE) improvement efforts. * Conduct root cause analysis to address recurring process challenges. * Ensure all process designs adhere to USDA and GMP requirements. * Integrate hygienic design principles within equipment layout and selection. * Collaborate with Quality and Food Safety teams on validation and verification protocols. * Contribute to HACCP plan development and risk assessments for new processes. * Maintain compliance with OSHA and environmental regulations. * Partner with R&D throughout new product development and commercialization phases. * Work closely with Maintenance to support equipment reliability and maintainability. * Collaborate with Operations to resolve production challenges. * Provide training for operators on new equipment and process implementations. * Participate in sustainability initiatives focused on energy, water, and waste reduction. * Develop comprehensive standard operating procedures (SOPs) for new processes. * Maintain thorough engineering documentation and change management records. * Ensure proper validation and recordkeeping for regulatory audits. * Support the management of process control strategies and integration of automation.
Key Qualifications:
* Bachelor's degree in Mechanical Engineering, Industrial Engineering, or related field. * 5-8+ years of process engineering experience in food manufacturing or a regulated CPG environment. * Strong knowledge of food manufacturing and sanitary system design. * Experience with AutoCAD, SolidWorks, or similar design software. * Familiarity with PLCs, process controls, and automation integration. * Understanding of GMPs, HACCP, and food safety standards. * Experience supporting capital projects. * Strong analytical and problem-solving skills. * Excellent communication and cross-functional collaboration abilities.
Preferred Qualifications:
* Experience with high-speed packaging lines. * Knowledge of hygienic design standards (3-A, EHEDG). * Lean Six Sigma certification. * Experience in frozen, refrigerated, or shelf-stable food manufacturing environments. * Project management experience.
Core Competencies
* Process thinking & systems analysis * Lean methodologies * Technical problem solving * Data-driven decision making * Cross-functional leadership * Regulatory awareness * Continuous improvement mindset
Benefits and Perks:
* Medical * Dental * Vision * 401k * Paid Paternity Leave * Wellbeing programs * Immediate Holiday Pay * Paid Time Off * Profit Sharing
Compétences linguistiques
- English
Avis aux utilisateurs
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