Lead Mechanical Design Engineer

The Lead Mechanical Design Engineer is responsible for leading the design, development, and verification of complex medical devices, including both capital equipment and disposable components. This role requires a multidisciplinary approach, applying expertise in mechanical, mechatronic, electronic, and manufacturing engineering to deliver innovative and compliant solutions. Key responsibilities include preparing product specifications, developing assembly and testing strategies, and ensuring robust, manufacturable designs. The role also involves systematic analysis of technical data to understand device functionality and resolve root‑cause failures.

The Lead Mechanical Design Engineer plays a pivotal role in the design, development, and verification of complex medical devices, encompassing both capital equipment and disposable components. This position demands a multidisciplinary engineering approach, integrating mechanical, mechatronic, electronic, and manufacturing expertise to deliver innovative, high‑performance, and compliant solutions. The engineer will translate product requirements into detailed specifications, select appropriate materials and processes, and conduct feasibility studies and proof‑of‑concept testing.

A key focus is on driving design and process improvements to enhance product quality, performance, and cost‑efficiency while ensuring manufacturability and scalability. In addition to technical leadership, the role involves managing cross‑functional project teams, applying structured project‑management methodologies, and leading risk assessments such as PHA, FTA, and FMEA. The engineer will oversee root‑cause analysis and corrective actions, support supplier collaboration, and provide technical guidance throughout the product lifecycle.

The role also includes team leadership responsibilities such as recruitment, performance management, and daily coordination of activities to ensure timely execution. The successful candidate will be a strong communicator, capable of leading technical reviews and presentations across internal and external stakeholders, while staying abreast of emerging technologies and tools to continuously elevate engineering capabilities.

• 
  
• Lead and manage the design, development and verification of complex assemblies, sub‑assemblies, components and packaging.
  
• Select appropriate materials, processes, tooling, automation and equipment to meet design and manufacturing needs.
  
• Translate product requirements into comprehensive product specifications.
  
• Conduct engineering studies and proof‑of‑concept testing to evaluate design feasibility.
  
• Drive design and process improvements to enhance performance, quality and cost‑efficiency.
  
• Lead risk assessments including PHA, FTA and dFMEA/uFMEA for product and manufacturing processes.
  
• Perform root‑cause analysis and implement corrective actions based on failure investigations.
  
• Collaborate with manufacturing teams to troubleshoot issues and optimise process parameters.
  
• Manage projects or sub‑projects, assigning tasks and guiding cross‑functional teams.
  
• Apply structured project‑management methodologies and communicate effectively with internal and external stakeholders.
  
• Research and integrate emerging technologies and development tools.
  
• Oversee recruitment, performance management and development of direct reports.
  
• Coordinate and prioritise daily team activities to ensure timely task completion.
  
• Provide technical support to suppliers and subcontract manufacturers.
  
• Lead technical reviews and presentations across internal teams and external partners.
  

• 
  
• Bachelor’s or Master’s degree in Mechanical, Biomedical Engineering or equivalent.
  
• 6–9 years of experience in medical device design engineering, including at least five years leading mechanical design teams.
  
• Proven experience developing both capital equipment and disposable medical device components.
  
• Strong foundation in engineering principles, root‑cause analysis and documentation control.
  
• Proficient in GD&T and its application in design and inspection.
  
• Skilled in Design for Six Sigma (DFSS), statistical analysis and DOE methodologies.
  
• Deep understanding of materials, manufacturing techniques and design for manufacturability/assembly.
  
• Demonstrated leadership with clear ownership of deliverables and team outcomes.
  
• Strong analytical reasoning and ability to influence decisions through technical insight.
  
• Excellent communication skills and experience managing cross‑functional teams.
  
• Familiarity with medical device quality and regulatory systems (EN ISO 13485, MDR, FDA CFR 820).
  
• Knowledge of Stage‑Gate or Product Development Life Cycle processes.
  
• High attention to detail and a quality‑first mindset with proven documentation skills.
  

€73,500.00 – €112,125.00 EUR Annual

Becton, Dickinson and Company is an Equal Opportunity Employer. xcfaprz We evaluate applicants without regard to race, color, religion, age, sex, creed, national origin, ancestry, citizenship status, marital or domestic or civil union status, familial status, affectional or sexual orientation, gender identity or expression, genetics, disability, military eligibility or veteran status, and other legally‑protected characteristics.