Process Engineer

We are currently looking to add a Process Engineer to our team.

The Process Engineer is responsible for developing, documenting, and improving production processes to ensure safe, efficient, and high-quality vehicle upfitting operations. This role creates work instructions, standard operating procedures, and best-practice documentation to support consistent production results across the organization. The Process Engineer will assist with building Bills of Materials (BOMs) for standard upfits, support troubleshooting on the production floor, and optimize workflow for quality, throughput, and cost. Additional responsibilities include reviewing and interpreting OEM body builder manuals to ensure upfits meet OEM requirements, maintaining regulatory compliance, and performing weight distribution and driveline analysis as needed. While small design projects may occur, this is primarily a process-focused engineering role.

Key Responsibilities

Process Documentation & Standardization

• Develop and maintain work instructions, standard operating procedures (SOPs), checklists, and build guides for all production areas.
• Document best practices and ensure consistent use of approved production methods.
• Support training initiatives by providing clear, usable documentation for technicians and supervisors.

Bills of Materials (BOMs) & Standard Upfit Support

• Assist in creating and maintaining BOMs for standard and recurring upfit packages.
• Validate BOM accuracy by collaborating with Procurement, Engineering, and Production.
• Ensure materials, hardware, and assemblies are correctly documented to support efficient builds.

Production Floor Troubleshooting & Support

• Assist production teams with technical issues, material concerns, or installation challenges.
• Identify root causes of process or quality issues and support corrective actions.
• Provide engineering input to reduce rework, improve quality, and maintain production flow.

Process Review & Optimization

• Study current processes and identify opportunities to improve efficiency, reduce waste, and increase throughput.
• Conduct time studies, workflow analysis, and workstation optimization using Lean, 5S, or other improvement methods.
• Lead small process improvement projects and support cross-functional CI initiatives.

Compliance, OEM Guidelines & Technical Review

• Review OEM body builder manuals and ensure all upfit procedures comply with OEM requirements.
• Conduct weight distribution, payload, center-of-gravity, and driveline angle analyses where required.
• Ensure all processes align with FMVSS, NHTSA, OSHA, and other applicable regulations.

Design Support (Limited Scope)

• Complete small design tasks such as brackets, mounting solutions, or minor components as needed.
• Update engineering drawings or models to support production and documentation needs.

• Collaborate with Engineering team on feasibility of upfit modifications.

• Exposure to vehicle noise, tools, and shop conditions; PPE required in designated areas.

• Qualifications

Education & Experience
- Bachelor's degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or related field preferred.
- 2–5 years of experience in manufacturing, automotive, upfitting, or process engineering roles.
- Experience working with technical drawings, CAD models, and engineering documentation.
- Knowledge of automotive systems, commercial vehicle equipment, or mechanical installations is strongly preferred.
- Skills & Abilities
- Strong technical and analytical skills with the ability to understand vehicle systems and upfit requirements.
- Proficiency in CAD software (SolidWorks, Inventor, AutoCAD, or similar).
- Familiarity with ERP systems, BOM structures, and engineering change processes.
- Knowledge of Lean manufacturing, 5S, and continuous improvement methodologies.
- Excellent communication and documentation skills.
- Ability to collaborate effectively with Production, Procurement, Sales, and Engineering teams.
- Strong problem-solving abilities and a hands-on, practical approach to engineering support.
- Physical Requirements
- Ability to work in both office and shop environments.
- Occasional need to climb in/out of vehicles, use hand tools, or inspect installations.
- Lift up to 25–30 lbs as needed.