Production Associate – Spring Extension Machine Operator

We are seeking a highly skilled Spring Extension Machine Operator to join our production team. This role requires advanced mechanical knowledge, hands-on experience with CNC or mechanical spring-coiling equipment, and the ability to produce precision extension springs to exact specifications. The ideal candidate will be detail-oriented, safety-focused, and capable of maintaining tight production tolerances while optimizing efficiency.

Our company believes in the Ideal Team Player. We follow the model behaviors of Humble (quick to point out the contributions of others), Hungry (self-motivated and diligent), Smart (socially appropriate and aware), Safety-Minded (works to lower safety risks, Quality-Minded (take pride in their work) and Attendance (recognizes their presence is important).

Key Responsibilities

Machine Setup & Operation

• Set up, calibrate, and operate CNC or mechanical spring coiling machines for extension spring production.
• Interpret technical drawings, blueprints, engineering notes, and wire specifications to meet customer requirements.
• Adjust tooling, pitch, hooks, mandrels, cutters, and other machine components to ensure accurate production.
• Monitor machine performance and make micro-adjustments to maintain product consistency.

Quality Control & Inspection

• Perform in-process inspections using micrometers, calipers, gauges, load testers, and optical measuring tools.
• Maintain tight tolerances and ensure products meet all quality standards.
• Identify defects and take corrective action to prevent rework or scrap.

CNC/Machine Programming

• Create, modify, and optimize machine programs for new spring types and production runs.
• Apply knowledge of feed rates, cam timing, servo adjustments, and tooling offsets to achieve the desired product characteristics.

Maintenance & Safety

• Follow all safety protocols for wire-forming machinery, tools, and production processes.
• Perform routine machine maintenance, lubrication, tooling changes, and cleaning.
• Identify wear patterns, tooling issues, or mechanical concerns and coordinate timely repairs or replacements.

Production Efficiency

• Select appropriate materials such as wire types, diameters, and coatings based on job specifications.
• Optimize cycle times, reduce scrap, and support continuous productivity improvements.
• Track production data, maintain accurate setup sheets, and document performance metrics.

Problem-Solving & Continuous Improvement

• Troubleshoot issues such as wire breakage, pitch inconsistencies, mis-coils, and incorrect hook forms.
• Participate in root-cause analysis and corrective-action activities.
• Support lean manufacturing initiatives, including 5S, waste reduction, and Kaizen improvements.
• Collaborate with engineering and quality teams to support the development of new spring designs.

Communication & Documentation

• Maintain clear and accurate production logs, inspection records, and setup documentation.
• Communicate effectively with supervisors, maintenance, engineering, and quality departments regarding production status or issues.

Qualifications

• 2+ years of experience operating spring extension, torsion, or compression coiling machines (CNC or mechanical).
• Strong mechanical aptitude and troubleshooting skills.
• Ability to read and interpret technical drawings and measurement specifications.
• Experience with CNC programming for spring-coiling equipment preferred.
• Proficient with precision measurement tools.
• Strong attention to detail, safety-first mindset, and ability to work independently.

Physical Requirements

• Ability to stand for extended periods.
• Ability to lift up to 50 lbs as needed.
• Manual dexterity to work with small tools, wires, and precision components.

Work Environment

• Manufacturing/production floor with exposure to machinery, noise, and metal materials.
• Proper PPE required and provided.

The McAlear Group offers a full range of benefits for eligible employee including 401k, health and life insurance, Employee Assistance Program (EAP), disability coverage, and PTO.

Job Type: Full-time

Pay: $ $26.00 per hour

Expected hours: No less than 40 per week

Benefits:

• 401(k)
• 401(k) matching
• Dental insurance
• Employee assistance program
• Health insurance
• Health savings