Design Release Engineer – Mechatronics

We're ALTEN Technology USA, an engineering company that provides solutions for engineering, technology, and product development projects. For decades, we've been helping our clients develop products that are changing the world, whether that's by shaping the future of space exploration, saving lives with medical devices that set a new standard of care, or creating the fully autonomous electric taxi of tomorrow. Our team of more than 600 people works across industries including aerospace, medical devices and life sciences, unmanned systems and robotics, automotive OEM and tier 1 suppliers, commercial vehicle, electric vehicles, rail, and more. Our offices across the US have different industry focuses and engage with our clients in different ways, ranging from working on-site at client facilities to performing product development at our delivery centers.

ALTEN Group, our parent company, has been a leader in engineering and information technology for more than 30 years. ALTEN Group operates in 30 countries across Europe, North America, Asia, Africa and the Middle East and employs more than 36,000 people, 88% of whom are engineers. The company covers the whole development cycle and offers a choice of service levels, from technology consulting to complete project outsourcing.

When you join ALTEN Technology USA, you join a group of people passionate about collaborating to solve some of the world's most technical engineering challenges. Our success is tied to taking care of our employees by building relationships and providing opportunities for mentorship and career growth. We offer comprehensive benefits for all full-time employees, including medical, dental, and vision insurance; a 401(k) plan with employer matching; paid time off (PTO); paid parental leave; and mentorship to help you take your career to the next level. You don't have to take our word for it that we are a great place to work—we were named on the 2023 Top Workplaces list thanks to feedback from our proud employees.

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Job Description
:

As a Design Release Engineer for Mechatronics Systems in the Comfort & Aero domain, you will be responsible for leading the design, development, and release of component and subsystem solutions that enhance vehicle comfort, aerodynamics, and mechanical–electrical integration. You will work cross-functionally with design, simulation, manufacturing, quality, and supplier teams to ensure robust, manufacturable, and high-quality solutions align with vehicle program objectives.

Comfort & Aerodynamics / Mechatronics Systems Engineering

Years of Experience: 8+ years

Location: Auburn Hills, MI

Key Responsibilities:

• Lead the design release process for mechatronic comfort & aero components (e.g., active aero systems, comfort actuators, door / window mechatronics, flap systems), from concept through production.
• Develop and maintain unit/component specifications derived from vehicle-level and system-level functional requirements.
• Create and supervise deliverables such as DFMEA, DVP&R (Design Verification Plan & Report), work product documentation, and change management records.
• Conduct design reviews (mechanical, electrical, thermal, mechatronic), interface with CAE/FEA teams to validate packaging, durability, and performance targets.
• Interface with Tier-1 suppliers and internal manufacturing entities to ensure design meets functional, quality, cost and timing objectives; participate in supplier selection, technical assessments, and follow-up actions.
• Drive engineering change management: raise and track Engineering Change Orders (ECOs), update EBOM/BOM records, ensure traceability through release systems.
• Support prototype builds, pre-production, and pilot vehicle builds at manufacturing sites; support launch readiness and production release.
• Investigate and lead root-cause analyses for field, warranty and quality concerns; implement corrective and preventive actions.
• Manage documentation in PLM and release tools (e.g., Teamcenter, NX, CAD/CAE libraries, change systems); ensure data integrity for audits.
• Collaborate in multi-discipline teams (mechanical, electrical/electronic, controls, software) to ensure system integration and align component behavior with vehicle-level functional objectives.
• Monitor project schedule, deliverables, cost and risk; report status across program milestones and escalate issues appropriately.

Qualifications:

Basic Qualifications:

• Bachelor's degree in Mechanical Engineering, Electrical/Electronic Engineering, Mechatronics, or related discipline.
• Minimum 8+ years of relevant experience in automotive product development, ideally with component release, mechatronics, or comfort/aero subsystems.
• Solid understanding of mechanical CAD (e.g., NX, CATIA), electrical/electronic components, and mechatronic system integration.
• Experience with DFMEA, DVP&R, BOM/EBOM, ECO processes, and PLM/release systems (e.g., Teamcenter).
• Ability to interpret 2D/3D drawings, GD&T, layouts, manufacturing processes (injection molding, stamping, CNC, assemblies) and integrate with electrical/mechanical subsystems.
• Strong problem-solving skills, ability to work cross-functionally with diverse teams, and effective communication (written and verbal).

Preferred Qualifications:

• Master's degree in a relevant engineering field.
• Experience with comfort or aero systems (active aero, thermally actuated systems, comfort actuators, HVAC components, etc.).
• Knowledge of vehicle system integration, controls software/hardware interaction, and mechatronic validation testing.
• Familiarity with manufacturing launch processes, supplier management and production ramp-up support.

ALTEN Technology is an Equal Opportunity Employer. Our Policy is to extend opportunities to qualified applicants and employees on an equal basis regardless of an individual's age, race, color, sex, religion, national origin, disability, sexual orientation, gender identity/expression or veteran status.

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