FEA Analyst / Mechanical Engineer (Remote)Zen Sherpa LLC • Little Canada, Minnesota, United States
FEA Analyst / Mechanical Engineer (Remote)
Zen Sherpa LLC
- Little Canada, Minnesota, United States
- Little Canada, Minnesota, United States
About
Travel: 10% annually
We’re looking for a
Senior Finite Element Analysis (FEA) Analyst
to support advanced engineering simulations and mechanical design work for complex machinery, heavy equipment, and high‑capacity structures. Your work directly impacts product performance, safety, and innovation across our customers' engineering programs.
You’ll analyze and improve the
structural mechanics
of mechanical systems, lead design efforts, and contribute to cutting‑edge engineering initiatives across multiple industries.
This is a
remote role
supporting customers nationwide, with occasional travel to fabrication shops, test sites, or field locations.
What You’ll Do
Perform FEA simulations (linear, nonlinear, contact, buckling, fatigue, large‑deflection) using ANSYS or similar tools
Analyze and validate crane structures, lifting beams, rigging components, and heavy mechanical systems
Develop 3D models, detailed drawings, and engineering documentation in SolidWorks, Inventor, or Creo
Conduct hand calculations to verify FEA results and support design decisions
Lead mechanical design from concept through prototype, testing, and field implementation
Support customers with rapid engineering assessments and problem‑solving
Generate engineering reports, test plans, and work packs for fabrication and field execution
Collaborate with cross‑functional teams, fabricators, and field technicians
Mentor junior engineers and contribute to design reviews and process improvements
Must‑Have Qualifications
BSME 10+ years or MSME with 5+ years of hands‑on, demonstrated FEA experience with the analysis of major components of heavy equipment that could be mobile or stationary equipment
10+ years of mechanical engineering experience in cranes, lifting systems, or heavy mechanical equipment
Advanced FEA experience (ANSYS strongly preferred)
Strong background in structural mechanics, weldments, heavy steel structures, and load‑bearing systems
Proficiency in SolidWorks, Inventor, or Pro/E/Creo
Demonstrated ability to produce well‑documented calculations, FEA reports, and design packages
U.S. Citizen or Green Card holder
Ability to travel up to 10%
Preferred Experience
Designing cranes, hoists, lifting beams, gantries, or high‑capacity structures
Experience with hydraulic or mechanical powertrain systems
Familiarity with offshore, industrial, or construction lifting environments
Knowledge of ASME B30, API, DNV, ABS or similar standards
Hands‑on exposure to fabrication, testing, or field commissioning
Work Environment
Fully remote (48 contiguous USA only)
Occasional travel to customer sites, fabrication shops, or test facilities
Work closely with multidisciplinary engineering teams and field personnel
Benefits
Competitive Compensation: An attractive base salary, commensurate with experience
Generous Time Off: Paid holidays, PTO, and flexible time off to recharge and maintain work‑life balance
Retirement Savings: 401(k) plan to secure your future
Health and Wellness: Comprehensive medical, dental, vision, and life insurance coverage
Disability Protection: Short‑term and long‑term disability plans for peace of mind
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Languages
- English
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