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Project Control Manager
- Houston, Texas, United States
- Houston, Texas, United States
About
Overview:
"Together We Make Life Better". Our quality engineering, sustainable solutions and safety record inspire everything we do. Our diverse and inclusive workforce allows for all employees to feel valued and safe to give their opinions and improve our company.
**Note: This is an International Assignment - Location: Wales, UK
Duration of Assignment: Approximately 24 Months.**
Summary:
The Project Controls Manager will lead the integrated controls function for the EPCM scope covering planning, scheduling, cost control, risk management, progress measurement, reporting and forecasting. This role ensures that engineering, procurement, construction and commissioning activities progress in alignment with the re-baselined programme schedule and cost plan.
The PCM will serve as the governance anchor — transforming data into insight, identifying early deviations, and driving transparent decision support for management. While budget ownership and final approval remain with TSUK, this role ensures the entire EPCM delivery executes with discipline, predictability and traceability.
Responsibilities:
Planning & Scheduling Control
- Integrate TSUK's updated schedule into EPCM execution strategy.
- Maintain the master integrated schedule covering engineering, procurement, construction & commissioning.
- Analyze critical paths, float consumption, interface dependencies & predict schedule risks.
- Drive schedule readiness & workface planning with site teams.
- Conduct schedule performance reviews with EPCM disciplines & contractors.
Cost Control & Forecasting
- Develop and maintain cost control framework for EPCM scope.
- Track commitments, expenditure curves, accruals and monthly cost forecasts.
- Support TSUK with cost variance analysis & mitigation planning.
- Ensure change events are costed and reflected in forecast & cashflow.
- Maintain cost dashboard aligned to TSUK reporting templates.
Progress Measurement & Analytics
- Establish physical progress measurement norms across Engineering–Procurement–Construction.
- Monitor S-curves, earned value, productivity indices & discipline-wise progress.
- Maintain progress validation against deliverables, drawings, vendor documentation & site quantities.
- Drive monthly progress certification support for contractor invoicing validation (visibility only if required by TSUK).
Risk & Opportunity Management
- Own the EPCM risk register — schedule, cost, interface, technical, vendor risks.
- Facilitate fortnightly risk review workshops; ensure risk actions have owners & timelines.
- Maintain early-warning indicators & leading metrics.
- Support contingency consumption tracking & risk burn-down visibility.
Reporting, Dashboards & Governance
- Prepare Weekly & Monthly Progress Report integrating schedule–cost–risk–HSE–quality metrics.
- Develop executive dashboards.
- Maintain milestone look-ahead planning.
Data Systems, Digital & Document Control Interfaces
- Ensure reporting is consolidated through recognized digital environment
- Ensure traceable baselines, revision control and transparent data workflows.
- Enable as-built capture through progressive completion tracking.
Qualifications:
Must Have
- 25 years in Project Controls within EPC/EPCM for heavy industrial projects.
- Strong expertise in planning, cost control, risk management & progress analytics.
- Demonstrated control leadership in brownfield steel/metals or similar capital projects.
- Hands-on experience in Primavera P6, Power BI, Earned Value Management, risk modelling.
- Track record of managing large multi-contract interfaces & execution reporting.
- Ability to deploy at Port Talbot full-time for 2 years.
Preferred
- Experience supporting
mega programmes (£500M – £2.5B class)
. - UK/European reporting exposure advantageous.
- EPCM delivery experience using integrated digital platforms.
Behavioral Attributes
- Strong analytical and structured thinking.
- Natural bias for data-led decision making.
- High discipline toward documentation and traceability.
- Ability to challenge inconsistencies with evidence and logic.
- Comfortable working under schedule pressure with multiple stakeholders.
- Clear communicator who can convert complexity into simple dashboards.
Leadership Attributes Required
- Predictability Champion — turns chaos into structured timelines & forecasts.
- Early Warning Radar — flags slippage before it becomes delay.
- Constructive Challenger — questions assumptions using data and facts.
- Integrator Mindset — connects Engineering, Procurement & Construction realities.
- Communication Leader — visual reporting, crisp messaging, zero ambiguity.
- Assurance Driven — believes "What gets measured gets controlled."
- Calm Under Pressure — anchors decision rhythm during critical phases.
EEO Statement:
Tata Consulting Engineers USA, LLC ("TCE") is an equal opportunity and affirmative action employer committed to promoting diversity, equity, and inclusion in our workplace. We do not discriminate on the basis of race/ethnicity, national origin, religion, age, color, sex, sexual orientation, gender identity, disability, veteran's status, or any other characteristic protected by local, state, or federal laws, rules, or regulations.
In compliance with federal law, all candidates hired will be required to verify their identity and eligibility to work in the United States and to complete the required employment eligibility verification form after acceptance of a formal TCE offer letter through our onboarding system.
Fraud Alert:
Please be aware that there have been instances of fraudulent job offers being made in the name of TCE by unauthorized individuals or organizations. We want to make it clear that TCE will never ask for any type of
Languages
- English
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