Senior Design Engineer
Frey Consulting Group
- Sioux Falls, South Dakota, United States
- Sioux Falls, South Dakota, United States
About
Job Functions
Demonstrates expert level of design and analysis skills
Responsible for creating/implementing customer-driven designs with minimal supervision
Will specify materials and analyze structures for robustness, cost, and risk of designs
Lead Design FMEA's with cross-functional groups including Logistics, Manufacturing, Product Engineering, Purchasing, Quality, Suppliers, and Tooling/Fixtures
Utilize quality process control as outlined in industry standard protocols
Will be the technical contact in support of sales and is expected to maintain/grow relationships with the customer
Flexibility to travel both domestically and internationally
Support manufacturing as needed for prototyping or production launches
Ability to direct designers/drafters who are providing project support
Perform other tasks and responsibilities as assigned or departmentally defined
Uses leadership skills and sound business judgment to support sales volume and profits
Establishes strong, lasting relationships with customers
Essential Technical Skills
Must demonstrate a strong ability to design engine cooling and climate control components and have extensive knowledge in the physics of heat transfer and fluid flow phenomenon as applied to vehicles
This position requires an extensive knowledge of the application of materials including ferrous and non-ferrous metals
Strong analytical skills including heat transfer analysis, stress analysis, and energy balances within thermal systems
Applies sound analysis methods in the evaluation of heat transfer and structural requirements
Demonstrates a high level of competency with solid modeling design software
Demonstrates a strong understanding of production methods and the concept of designing for manufacturability
Should possess solid background in the processes of welding, brazing, and metal forming
Must possess strong project management skills and employs the use of computer-based prediction and tracking tools such as Microsoft Project and Excel
Experience in the use of quality tools such as FMEAs, Design of Experiments, SPC, etc.
Works with manufacturing personnel in order to design product consistent with current processes and their associated capability
Effectively solves design-related problems identified during the fabrication and assembly of product and provides support as appropriate to shop personnel
Prepares appropriate documentation related to design and engineering activities through the application of industry drafting standards which includes geometric tolerancing
Use product data management systems to store CAD files and perform change management
Education and Experience Requirements
Self-starter with the ability to operate well independently
Five plus years of design experience in an OEM manufacturing environment
Minimum of 3 years' experience with a parametric-based CAD software
Experience in sheet metal design and weldments
Experience in thermal management products and processes (brazing) a plus
Minimum of a Bachelor of Science in Mechanical Engineering (BSME)
Master's degree in Mechanical Engineering, Master's Degree in Engineering Management, or an MBA a plus
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Languages
- English
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