Sr. Applications Engineer
Exalta Group
- Marquette, Michigan, United States
- Marquette, Michigan, United States
About
Sr. Applications Engineer Regular Full-Time Indirect Marquette, Marquette, MI, US
Build Precision Parts That Help Patients Around the World
EXALTA Group is looking for an experienced Sr. Applications Engineer to support sustaining and new product integration on milling platforms in our manufacturing plant making life-saving medical components that are used by surgeons in operating rooms across the world.
Located on the shores of Lake Superior , our facility in Marquette, MI offers the rare combination of cutting-edge manufacturing and technology and unmatched outdoor lifestyle —from hiking and mountain biking to skiing, fishing, and exploring the beautiful Upper Peninsula.
Why Join EXALTA?
Meaningful work – Manufacture precision components used in life-changing medical devices
Career growth – Training, mentorship, and advancement opportunities. We want employees who will grow as we go.
Modern manufacturing environment – High-precision machining, automation, and advanced processes
Team culture – Supportive environment focused on safety, quality, and continuous improvement
Benefits Robust benefits package, offering multiple medical plans, dental, vision, company paid disability and life insurance plans, 12 holidays per year, generous PTO accrual, 401k program with 6% employer match, and more!
Location: Onsite in Marquette, MI
POSITION SUMMARY The Sr. Applications Engineer serves as a technical expert in CNC programming and machining strategy for complex medical device components on Milling platforms. This role leads advanced programming initiatives, supports new product development, drives process optimization, and mentors programming and machining personnel. The Sr. Applications Engineer plays a key role in improving process capability, reducing cycle times, and ensuring scalable, validated manufacturing solutions.
ESSENTIAL RESPONSIBILITIES
Lead development and optimization of complex CNC programs, including multi-axis and high-precision components
Establish machining strategies for new product introductions and provide DFM feedback to Engineering
Lead fixture and tooling design for complex geometries and tight-tolerance components
Drive process validation activities including capability studies and statistical analysis
Troubleshoot advanced machining challenges and lead root cause investigations
Standardize programming methodologies and best practices across Milling and/or Swiss Turn platforms
Mentor CNC Programmers, Set-Up Technicians, and CNC Machine Operators
Evaluate and recommend new machining technologies, tooling, and automation solutions
Support capital equipment justification, selection, and implementation
Lead continuous improvement projects focused on cost reduction, scrap reduction, and cycle time optimization
Develop accurate machining cost models and runtime estimates
Ensure compliance with medical device quality systems and documentation standards
Support audit readiness and regulatory compliance efforts
This is not an exhaustive list of duties and responsibilities.
EDUCATION & EXPERIENCE
Associate’s or Bachelor’s degree in Engineering, Manufacturing, or related technical field or equivalent years of experience, required
8–12+ years of CNC machining experience in a production environment
Advanced proficiency programming Milling equipment (experience with Swiss Turn platforms is a plus)
Extensive experience in medical device manufacturing strongly preferred
Experience with multi-axis machining and complex tight-tolerance components required
KNOWLEDGE, SKILLS & ABILITIES
Advanced proficiency in CAM software and multi-axis CNC programming
Expert-level GD&T interpretation and tolerance stack understanding
Strong statistical analysis and process capability expertise
Experience with process validation (IQ/OQ/PQ) in regulated environments
Demonstrated ability to improve cycle times and reduce variation
Experience implementing automation, tool monitoring, and adaptive control systems
Strong understanding of cost modeling and machining economics
Recognized technical leader and subject matter expert
Strong mentoring and coaching capability
Excellent cross‑functional communication and influence skills
Strategic thinker with strong problem‑solving ability
High level of accountability and ownership
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Languages
- English
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